Refrigerants for the 21st Century
4. Expanding Markets for CFCs

Early mechanical refrigeration units were used only in large industrial applications such as meat lockers at beef processing plants because of their cost and size.
With advances in engineering design and the switch to safer fluorocarbon refrigerants, home refrigerators, in place of ice boxes, became the preferred equipment for storage of perishable foods. Eventually, home deep freeze units permitted long-term storage.  freezer.gif (4866 bytes)
1002371.gif (2659 bytes) Air conditioning, likewise, was initially used only commercially - for operating heat-sensitive processes, in theaters, restaurants, drug stores and other retail establishments. While refrigeration markets (home, supermarkets, dairies, food processing plants) are now nearly saturated by mechanical refrigeration systems using fluorinated refrigerants, the markets for air conditioning have continued to expand, primarily for home units - initially, window units, then central - and in the automobile.

As the desirable properties of CFC's became more apparent, other applications for them have been found. Those that are gases can be used as aerosol propellants and for creating polymer foams which have good insulating properties. Those that are liquids find application as cleaning solvents, especially for electronic equipment. If a C-Br bond is part of the fluorocarbon molecule, for example CF3Br (halon 1301), it becomes an excellent fire extinguishing material that leaves no residue. Often these fluorinated materials find utility in more than one application.

Dupont, by virtue of its close ties with GM, was the first producer of fluorocarbons, beginning in 1931. (GM is not a chemical manufacturer.) However, with the expanding market opportunities, Dupont was soon joined by Allied Chemical, Pennsalt and Union Carbide in this country, and by ICI (UK), Hoechst (Germany), Monticatini (Italy) and Daikin (Japan) overseas.

Dr. Roy Plunkett, at Dupont in 1938, was evaluating CF2=CF2 (tetrafluoroethylene) as a possible refrigerant when it spontaneously polymerized produce to poly TFE which we now call "Teflon".

Courtesy NASA
NASA's MMU - Manned Maneuvering Unit - Teflon is used in the fabric of the suit

This discovery opened up a whole new set of markets for polymeric fluorocarbons (stable fluids, plastics, elastomers). Without these, the Manhattan Project during World War II and later the aerospace industry would have been severely limited.


Concept Map for this ChemCase

Fluorocarbon Alternatives
Case Study: Ozone Layer Degradation

Or move on to

7. The Ozone Layer
8. CFCs and the Ozone Layer
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Principal Investigator Laurence Peterson; Project Director Matthew Hermes;
Author of this module William Gumprecht.