
Refrigerants for the 21st Century
12. Selecting Alternatives
In selecting O3-compatible
alternatives for chlorofluorocarbons, two molecular concepts are to be used:
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This is in addition to maintaining the desirable
physical and physiological properties already ascribed to the CFC's. With these criteria set forth, the major CFC's
producers, such as Dupont, Allied Signal, ICI, Elf Atochem (France), Solvay (Germany),
Ausimont (Italy), Asahi Glass, Mitsui-Dupont, Daikin and Showa Denko (all of Japan),
searched the tables of known fluorocarbons in an attempt to match these properties.
The effort was launched shortly after Rowland and Molina's landmark publication in
1974. From these tables, which are extensive, only a few compounds approximate the physical
properties of the existing CFC's. The following table identifies these. " " " " * - Hydrofluorocarbon HFC-134a shows a good vapor pressure match for the most
widely used refrigerant, CFC-12. For this reason, almost all the major refrigerant
producers listed have made concerted efforts to commercialize this material under the
trade names listed below. CFC-125 is not as good a match for the important
physical properties of CFC-115 which had a much smaller market than CFC-12. While HFC-125
is being used to replace CFC-115, blends of O3-compatible
HFC's are also widely accepted. These, however, suffer from changing performance as the
lower boiling components are lost owing to leakage. A most important aspect in the replacement of CFC's is
the toxicity of the candidates. Toxicity testing of chemicals is time-consuming and quite
expensive. Therefore, some of the world's major producers of CFC replacements have
cooperated to share this task. Of the tabulated list of alternative compounds, only one - HCFC-123 - has proven to
be significantly more toxic (TLV* = 50ppm in air) than the already commercial CFC's and
HCFC-22 which have TLV's > 1000ppm. Keep in mind that any fluorocarbon gas or vapor can
displace air, particularly in low lying areas and enclosed spaces, and therefore can cause
suffocation. HFC-134a has become the refrigerant of choice to
replace CFC-12 in most refrigeration and auto air conditioning systems. (For the time
being, HCFC-22 is still in use for window and central air conditioning.) There is a nitch
market for HFC-125. Having identified these two key HFC's as
the refrigerants for the 21st century, the challenge for the chemists and engineers was to
develop practical commercial processes for them. *- Threshold Limit Value - a measurement used by
toxicologists to quantify
Chemical
Composition Designation
Boiling Point@ 760Torr
Replacement For
Applications
CF3CH2F
HFC*-134a
-26.5oC
CFC-12
Refrigeration, air
conditioning
CHF2CH3
HFC-152a
-24.7oC
CF3CHF2
HFC-125
-48.5oC
CFC-115
Low temperature
refrigeration
C5H2F10
HFC-43-10mee
55oC
CFC-113
Solvent
CHF2Cl
HCFC-22
-40.8oC
HCFC-22 (in use)
Low temperature refrigeration, window and
central air conditioners
CF3CHCl2
HCFC-123
27.9oC
CFC-11
Foam blowing, solvent,refrigeration
CF3CHFCl
HCFC-124
-11.0oC
CFC-114
Foam blowing, refrigeration
CFCl2CH3
HCFC-141b
32.0oC
CFC-11
CF2ClCH3
HCFC-142b
-9.8oC
CFC-114
C3HF5Cl2
HCFC-225's
51-56oC
CFC-113
Solvent
All of these have been used as CFC replacements. But, with the limitations of the updated
Montreal Protocol, the HCFC's serve only a temporary role even though their ODP's are low
(0.02-0.11). Only four of those listed have no ODP - HFC-134a, -125, -152a and -43-10mee.
And one of these - HFC-152a - is flammable. HFC-43-10mee is rather expensive to prepare
because it requires a large amount of F, using two fully fluorinated alkenes as raw
materials.
Manufacturer
Alternate Refrigerants Tradename
Dupont
"Suva"
Allied Signal
"Genetron"
ICI
"Klea"
Elf Atochem
"Forane"
Solvay
"Solkane"
Ausimont
"Meforex"
Asahi Glass
"Asahiflon"
Mitsui-DuPont
"Suva"
Daikin
"Diaflon"
Showa Denko
"Ecoloace"
toxicity of gases and vapors.
Principal Investigator Laurence Peterson; Project Director Matthew Hermes;
Author of this module William Gumprecht.