Refrigerants for the 21st Century
12. Selecting Alternatives

In selecting O3-compatible alternatives for chlorofluorocarbons, two molecular concepts are to be used:

  • Eliminate (or at least minimize) C-Cl bonds.

  • Include C-H bonds.

This is in addition to maintaining the desirable physical and physiological properties already ascribed to the CFC's.

With these criteria set forth, the major CFC's producers, such as Dupont, Allied Signal, ICI, Elf Atochem (France), Solvay (Germany), Ausimont (Italy), Asahi Glass, Mitsui-Dupont, Daikin and Showa Denko (all of Japan), searched the tables of known fluorocarbons in an attempt to match these properties.   The effort was launched shortly after Rowland and Molina's landmark publication in 1974. From these tables, which are extensive, only a few compounds approximate the physical properties of the existing CFC's. The following table identifies these.

Chemical 
Composition
  
Designation Boiling Point@ 760Torr Replacement For Applications
CF3CH2F HFC*-134a -26.5oC CFC-12 Refrigeration, air
conditioning
CHF2CH3 HFC-152a -24.7oC

"

"

CF3CHF2 HFC-125 -48.5oC CFC-115 Low temperature
refrigeration
C5H2F10 HFC-43-10mee 55oC CFC-113 Solvent
CHF2Cl HCFC-22 -40.8oC HCFC-22 (in use) Low temperature refrigeration, window and central air conditioners
CF3CHCl2 HCFC-123 27.9oC CFC-11 Foam blowing, solvent,refrigeration
CF3CHFCl HCFC-124 -11.0oC CFC-114 Foam blowing, refrigeration
CFCl2CH3 HCFC-141b 32.0oC CFC-11

"

CF2ClCH3 HCFC-142b -9.8oC CFC-114

"

C3HF5Cl2 HCFC-225's 51-56oC CFC-113 Solvent

* - Hydrofluorocarbon

All of these have been used as CFC replacements. But, with the limitations of the updated Montreal Protocol, the HCFC's serve only a temporary role even though their ODP's are low (0.02-0.11). Only four of those listed have no ODP - HFC-134a, -125, -152a and -43-10mee. And one of these - HFC-152a - is flammable. HFC-43-10mee is rather expensive to prepare because it requires a large amount of F, using two fully fluorinated alkenes as raw materials.

HFC-134a shows a good vapor pressure match for the most widely used refrigerant, CFC-12. For this reason, almost all the major refrigerant producers listed have made concerted efforts to commercialize this material under the trade names listed below.

Manufacturer Alternate Refrigerants Tradename
Dupont "Suva"
Allied Signal "Genetron"
ICI "Klea"
Elf Atochem "Forane"
Solvay "Solkane"
Ausimont "Meforex"
Asahi Glass "Asahiflon"
Mitsui-DuPont "Suva"
Daikin "Diaflon"
Showa Denko "Ecoloace"

CFC-125 is not as good a match for the important physical properties of CFC-115 which had a much smaller market than CFC-12. While HFC-125 is being used to replace CFC-115, blends of O3-compatible HFC's are also widely accepted. These, however, suffer from changing performance as the lower boiling components are lost owing to leakage.

A most important aspect in the replacement of CFC's is the toxicity of the candidates. Toxicity testing of chemicals is time-consuming and quite expensive. Therefore, some of the world's major producers of CFC replacements have cooperated to share this task. Of the tabulated list of alternative compounds, only one - HCFC-123 - has proven to be significantly more toxic (TLV* = 50ppm in air) than the already commercial CFC's and HCFC-22 which have TLV's > 1000ppm. Keep in mind that any fluorocarbon gas or vapor can displace air, particularly in low lying areas and enclosed spaces, and therefore can cause suffocation.

HFC-134a has become the refrigerant of choice to replace CFC-12 in most refrigeration and auto air conditioning systems. (For the time being, HCFC-22 is still in use for window and central air conditioning.) There is a nitch market for HFC-125.

Having identified these two key HFC's as the refrigerants for the 21st century, the challenge for the chemists and engineers was to develop practical commercial processes for them.

*- Threshold Limit Value - a measurement used by toxicologists to quantify
toxicity of gases and vapors.


Concept Map for this ChemCase

Fluorocarbon Alternatives
Case Study: Ozone Layer Degradation

Or move on to

13. Synthesis Challenge
15. Refrigerator Redesign
16. Fate of HFC-134a
18. Have We Done Enough?
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Principal Investigator Laurence Peterson; Project Director Matthew Hermes;
Author of this module William Gumprecht.